Silicon foda aiki yana nufin aiwatar da murkushe da silicon block (25-80mm) narke ta musamman tsari don samar da takamaiman barbashi size (yawanci 80-400μm) Range na silica fume tafiyar matakai.A halin yanzu, kayan aikin sarrafa foda na silicon a cikin injin foda na siliki ya ƙunshi siliki a tsaye abin nadi da rotary silicon nika niƙa.Wannan labarin yana gabatar da kwatanta tsakanin siliki a tsaye abin nadi da rotary silicon nika niƙa a cikin silica foda shuka.

1. Kwatanta iyawar samarwa tsakaninsiliki a tsaye abin nadi da rotary tasiri silicon nika niƙa a cikin silicon foda shuka: a 5t/hsiliki a tsaye abin nadina kamfani na iya wuce ƙarfin ƙira da kusan 5% a ƙarƙashin ƙayyadaddun ƙarfin samarwa da ƙima.Musamman a lokacin da matsakaita girman barbashi> 130um, samar da damar iya zama mafi girma.φ880, a ka'idar, yana da ƙarfin samarwa na 1.5t/h.Koyaya, saboda ƙayyadaddun toshe silicon, lalacewa na shugaban mai yankewa, rayuwar sabis da sauran gazawar kayan aikin watsawa zasu shafi ainihin ƙarfin samarwa da lokacin farawa na jujjuyawar siliki na niƙa.

2,Kwatanta abun ciki mai kyau siliki foda tsakaninSilicon a tsaye abin nadi niƙa da rotary tasiri silicon nika niƙa a cikin silicon foda shuka: a karkashin al'ada aiki nasiliki a tsaye abin nadi tsarin, abun ciki na lafiya foda silicon za a iya sarrafawa a kusan 3%.Za'a iya sarrafa rabon foda mai kyau na silicon a ƙasa 8% a ƙarƙashin yanayin dogon lokacin samarwa da kuma lalacewa mai tsanani na abin nadi (babban ko ƙarancin foda mai kyau yana da alaƙa kai tsaye da sarrafa aiki);Dangane da tasirin jujjuyawar masana'anta φ Bayanan samarwa na samfurin 600 shine 10% ~ 15% don meshes 325 da sama.A baya an fahimci cewa ana iya wuce wannan ƙimar a cikin ainihin tsarin samar da silinda mai jujjuya niƙa.

3,Kwatanta ƙirar tsari tsakaninsilikiabin nadi a tsayeda Rotary silicon nika nika tsarin na silicon foda shuka kayan aiki: da silicon foda samar da tsarin nasilikiabin nadi a tsaye ya rungumi samar da matsa lamba mara kyau, ana sake yin amfani da ƙarar iska, ci gaba yana da kyau, kuma tsarin tsarin yana da ma'ana.Ta hanyar kusan shekaru 10 na ainihin amfani, masana'antun cikin gida sun ci gaba da haɓaka fasahar sarrafa foda na siliki na tsarin, wanda ya haɓaka aiki da sarrafa kansa.abin nadi a tsaye, kuma ya sanya daidaitawa ya fi sauƙi kuma abin dogara.Kamar yadda tsarin sarrafa foda na siliki na rotary silicon nika niƙa ana jigilar su a ƙarƙashin matsi mai kyau, rufewar tsarin ba shi da kyau, ƙurar ƙurar silicon yana da girma, kuma ci gaba ba shi da kyau, don haka yana buƙatar ingantawa.Bugu da ƙari, ƙirar gabaɗaya tana da ɗan ƙaramin ƙarfi, tare da ƙarancin buffer, wanda ba zai iya biyan buƙatun samar da foda mai girma na silicon ba.Gabaɗayan ƙirar tsarin sarrafa foda na silicon don niƙa siliki mai jujjuya yana da sauƙi kuma mai ƙarfi, kuma wasu matakan cire ƙura ba su da kyau, waɗanda wasu ƙananan masana'antun sarrafa foda na silicon kawai za su iya amfani da su.

4,Kwatanta aminci da aikin kare muhalli tsakaninsiliki a tsaye abin nadida Rotary silicon nika niƙa a silicon foda shuka: da overall zane na silicon foda aiki tsarin nasilikiabin nadi a tsayene in mun gwada da m, da kuma fasahar na iska rabuwa da silicon foda size da aka soma.A kan aiwatar da silicon foda iska rabuwa, da kanti bututun na a tsaye abin nadi niƙa, cyclone SEPARATOR, jakar tace, da dai sauransu ana sarrafa a karkashin korau matsa lamba, don haka da yayyo kudi na silicon foda ne sosai kananan, da ƙura maida hankali a cikin shuka. silicon foda sarrafa na'urar ne sosai low, Babu wani sabon abu na silicon ƙura yawo, fundamentally kawar da yuwuwar ƙura fashewa a silicon ƙura sarari.Saboda da tallafi na iska rabuwa fasahar, abun ciki na lafiya silica fume (aerosol) a cikin silica hayaki samar da tsarin za a iya ƙwarai rage, kuma a lokaci guda, zai iya hana silica fume ƙura daga forming gida adibas a cikin kayan aiki, da kuma kawar da yiwuwar fashewar ƙura a cikin tsarin sarrafa hayaƙin siliki.Tsarin rabuwar iska na tsarin niƙa na siliki a tsaye yana kewayawa.Ana amfani da sinadarin nitrogen da aka busa baya na jakar nau'in kura don ƙara nitrogen a cikin bututun niƙa.Tsarin niƙa na iya gane aikin kariya na nitrogen tare da ƙaramin amfani da nitrogen.Saboda ƙananan ƙira mai sauƙi da sauƙi na tsarin samar da foda na silicon foda na rotary silicon nika, ba a amfani da rabuwar iska, wanda ya haifar da mummunar zubar da ƙura na silicon foda.Ƙaƙƙarfan ƙurar ƙura a wurin samar da hayaki na silica yana da girma, wanda yake da sauƙi don haifar da ciwon huhu a tsakanin ma'aikata.Kamar yadda rufaffiyar nitrogen sealing tsarin ba za a iya samu a cikin silicon foda samar tsarin na rotary tasiri silicon nika nika, yana da sauki kai ga tarin silicon foda ƙura a cikin tsarin, wanda ya sa da silicon ƙura (aerosol) abun ciki a cikin. Rotary tasiri silicon nika nika ko wasu wurare mafi girma, da kuma silicon foda fashewa abu ne mai sauqi ya faru a lokacin da ƙonewa tushen makamashi ne high.

5,Kwatanta yawan kuzarin da ake amfani da shi da kayan aikin kayan aiki tsakaninsilikiabin nadi a tsaye da Rotary silicon nika niƙa a silica foda shuka:silikiabin nadi a tsaye (ƙididdige ta 1.5wt/a): ikon masana'antu 80kw.h/t, ruwan masana'antu 0.2m/t, nitrogen 9.0Nm3-23.0Nm/t, kayayyakin gyara farashin: game da 800000 yuan, matsakaicin kayayyakin gyara farashin da ton 50-60 yuan/t.Rotary tasiri silicon nika niƙa(φ660): An kiyasta ƙarfin masana'antu ya zama 75 ~ 100kw.h/t, ruwa mai yawo yana kusan 4m/t, nitrogen shine kusan 126 Nm/t, kuma jimlar cin yankan kai kusan 70t/a.

6,Kwatanta kula da siliki a tsaye abin nadi da Rotary tasiri silicon nika niƙa a cikin silicon foda shuka: da siliki a tsaye abin nadi gabaɗaya ana yin overhauled sau ɗaya a wata don kwanakin aiki 2, tare da jimlar kwanaki 8-12.Zagayowar maye gurbin kai da farantin layi ta hanyar rotary silicon nika niƙa shine <24h.Lokacin da ingancin mai yanke kai da farantin rufi ba shi da kyau, ana iya amfani da shi kawai don 3h ~ 4h kuma yana buƙatar maye gurbin sau ɗaya.An kiyasta cewa ana buƙatar ranar aiki na 0.5 don kowane juzu'i, kuma jimillar aikin aikin ya kasance kusan kwanaki 2 na aiki, wanda ba kawai yana ƙara yawan kuɗin aiki ba, amma har ma yana jinkirta ci gaban samarwa.

Kammalawa: Ta hanyar bincike da nazarin kwatancen tsarin niƙa na siliki a tsaye da tsarin jujjuyawar siliki na niƙa, da kuma sadarwa tare da masu fasaha a cikin masana'antar siliki (polycrystalline) masana'antar silicon, ra'ayi gabaɗaya shine cewa tasirin siliki na rotary. niƙa niƙa bai dace da babban sikelin sikelin foda sarrafa.Bugu da kari, bisa ga zaɓi na niƙa da Sin Organic Organic (polycrystalline) silicon masana'antun, ko da yake na farko zuba jari na kasar Sin.silikiabin nadi a tsaye na iya zama sama da na rotary silicon nika niƙa,silikiabin nadi a tsaye Har yanzu sune mafi kyawun zaɓi don mafi yawan masana'antun siliki na gida (polycrystalline) don sarrafa foda na silicon.HCMilling (Guilin Hongcheng) shine masana'antasilikiabin nadi a tsaye ga silicon foda shuka kayan aiki.MuHLM silikiabin nadi a tsaye An yadu amfani da gane a cikin silicon foda shuka masana'antu.Idan kana buƙatar siyasilikiabin nadi a tsaye don kayan aikin shuka foda na silicon, tuntuɓi HCM don cikakkun bayanai na kayan aiki.